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Report - METEX - Inundation or inrush of substances - October 2024 to February 2026

This report provides the findings of an assessment program at underground metalliferous mines focussing on inundation or inrush of substances

Sector Metalliferous - underground
Principal hazard plan Inundation or inrush of substances
Material unwanted event Inundation or inrush of material or substances

Operation type assessed

Operation type Number of mines assessed
Underground 12
Total 12

Critical control and criteria assessed

Critical control Criteria
The mine is designed to geotechnical and hydrogeological conditions How does the mine verify they are accurately executing design and updating design for identified hazards?
Reduce magnitude of the source Do workers and supervisors understand how the site is reducing the magnitude of identified inundation and inrush sources?
Drill and Blast Management
 
How do workers ensure that drilling and blasting is conducted safely with regards to inundation or inrush sources?
Water Management System Does the mine water management system have capacity and redundancy for extreme events?
Containment system design and construction How does the mine inspect and verify containment systems are installed and maintained as fit for purpose? 
Workers are restricted / removed from high-risk areas Do workers and supervisors understand the systems in place to restrict or remove people from high-risk areas, including inrush control zones and withdrawal conditions? 
Flow Management (Exploratory drilling and stand pipes) Has flow management been implemented as per design? 
Backfill Management (hydraulic and paste) Do workers understand and implement the backfill controls identified?

Findings with issues identified - underground mines

Critical control Findings of concern Findings of contravention Findings of immediate risk Total findings with issues
The mine is designed to geotechnical and hydrogeological conditions

-

1

1

2

Reduce magnitude of the source

2

2

1

5

Drill and Blast Management

1

1

1

3

Water Management System

1

3

2

6

Containment system design and construction

1

2

1

4

Workers are restricted / removed from high-risk areas

-

3

1

4

Flow Management (Exploratory drilling and stand pipes)

-

2

1

3

Backfill Management (hydraulic and paste)

-

1

-

1

Total findings with issues

5

15

8

28

Compliance notice type issues during the program

Notice type Notices 

Percentage of notices issued

WHS(MPS)A s23 notice of concerns

10

25%

WHSA s191 improvement notice

26

65%

WHSA s195 prohibition notice

4

10%

Total

40

100%

Total of 40 compliance notices issued to 11 mines

Note: This data represents all notices issued during the program and may include notices other than inundation or inrush of substances topics.

Recommendations

Operators of underground metalliferous mines should review their site principal hazard inundation or inrush of substances plan and the findings of critical controls assessed by the Regulator for the topic of exposure to inundation or inrush of substances:

Assessed critical controls Recommendations to mine operators
The mine is designed to geotechnical and hydrogeological conditions
  • Risk assessments must consider guidance provided in NSW Code of Practice for managing inundation and inrush of substances 
  • Risk assessments must consider controls for all local sources of potential for inundation and inrush    
  • Risk assessments must consider controls detail of separation of solid rock (barrier size) between mine workings and worst-case position for each potential source of inrush 
  • Review factors of safety calculations for tailings surface facilities (TSFs) with respect to undrained effects of current and maximum decant pond levels
Reduce magnitude of the source Inrush control zones (ICZs) TARPS are adequate to monitor and identify changed conditions in the magnitude of the source for any potential for inundation or inrush 
Drill and Blast Management Ensure all probe drilling operations have risk controls in place and in operation whilst drilling to control the potential for inrush and any subsequent emergency sealing of the borehole 
Water Management System Ensure adequate resources are available to monitor and rectify any non-conformances identified in change management to control likely inundation and inrush of substances  
Containment system design and construction
  • Review critical inspection and monitoring controls to prevent breakthrough of barrier pillars between surface and underground working
  • Review emergency management procedures and training for ensuring the safety of workers in the event of a connection between old mine workings to current underground workings 
Workers are restricted / removed from high-risk areas Ensure supervisors and workers are provided with applicable information, instruction and training related to the site management of inundation or inrush of substances
Flow Management (Exploratory drilling and stand pipes)
  • Ensure regular inspections and monitoring systems are in place for nominated places of water inflow and outflow from mine workings 
  • Ensure information is available to all relevant supervisors and technical persons of flow management into and out of the mine
Backfill Management (hydraulic and paste)
  • Ensure adequate schematic diagrams are available for workers to develop and maintain paste fill and pumping arrangements 
  • Ensure relevant supervisors and workers are trained and competent in site procedures for managing backfills