Report - Coal - Explosives - July 24 to July 25
This report provides the findings of an assessment program at surface and underground coal mines focussing on the principal explosives control plan and safe blasting - planning and implementation.
Sector | Coal - surface and underground mines |
---|---|
Principal control plan | Explosives control plan |
Topic | Safe blasting - planning and implementation |
Operation type assessed
Operation type | Number of mines assessed |
---|---|
Coal underground | 19 |
Coal surface | 7 |
Total | 26 |
Compliance notice types issued during the program
Notice type | Notices issued | Percentage of notices issued |
---|---|---|
WHS(MPS)A s23 notice of concerns | 22 | 56% |
WHSA s191 improvement notice | 17 | 44% |
Total | 39 | 100% |
Note: This data represents all notices issued during the program and may include notices other than explosives control plan.
Findings with issues identified – surface and underground operations
Criteria assessed | Operation type | Findings of concern | Findings of contravention | Total findings of issue |
---|---|---|---|---|
Blast planning and implementation | Surface and underground | 2 | 3 | 5 |
Safe blasting processes | Surface and underground | 7 | 14 | 21 |
Explosives safety and security | Surface and underground | 8 | 2 | 10 |
Explosives suitable for application | Surface and underground | 2 | 0 | 2 |
Explosives control plan and records | Surface and underground | 21 | 17 | 38 |
Total issues identified | Surface and underground | 40 | 36 | 76 |
Recommendations
Coal mine operators should review the site explosives principal control plan and the criteria assessed with specific focus on:
- Blast design, blast sentry/guard role and responsibilities, training of persons involved in shot firing activity, re-entry and wait time requirements post blast.
- Misfired electronic detonators.
- Detonators recovered from a blast zone may be damaged. Blast shock damage can crush the shell of the detonator (including shrink wrap) onto internal electronics and cause a misfire.
- Detonators can misfire due to damage sustained to electrical lead wires during loading or stemming.
- Detonators can appear to have no visible signs of damage on the outer shell; all misfired electronic detonators should be treated as if they are damaged.
- Underground coal blasting exploders and firing cables.
- ‘Shaffler’ type ‘808T’ exploder units and ‘Dig-Ohm’ test units must be checked for compliance within equipment inspection dates.
- Shot firers must test the firing cable prior to use and make an approved connection when joining firing cables.
- Shot firers must confirm the electrical signal (% ohm test reading) is compliant before firing the shot.
- Blast exclusion zones for surface and underground operations.
- Ensure restricted access to blast areas during blasting operations and firing of blasts.
- Consider the risks associated with fly rock, dust and fumes produced during the blast.
- Explosives magazines should be maintained to Australian Standards AS2187.1 :1998-Explosives-Storage.
- Explosives transport vehicles should comply to the ‘Australia Code for the Transport of Explosives by Road and Rail–Third edition’.
- Ensure the correct signage is displayed on vehicles, such as explosives class diamonds for the type of explosive being transported.
- ‘EXPLOSIVE’ signage displayed as per the requirements of the code.
- Emergency procedures documentation must be available inside the vehicle.
- Review emergency evacuation distances for potential large fires on ‘Mobile Processing Units’ (MPU) and bulk ammonium nitrate emulsion trucks.
- Review site emergency procedures to meet with best practice guidance provided in ‘Australian Code for the Transport of Dangerous Goods by Road & Rail Editon 7.9-2024’.
- Confirm the site emergency management plan is tested to ensure all persons can be evacuated from the designated emergency zone within the designated time.
Note: The Regulator is currently assessing on-site emergency response at coal mines in another assessment program. Further information about emergency management at coal mines will be provided in a report by the Regulator.
References
Program fact sheet
Control plan – explosives control plan – unintended detonation of explosives (PDF, 118.06 KB)
Regulator published guidance information
Blasting explosives user licence
Recent related safety bulletins
SB25-01 Complaints about blasting notices increase (PDF, 305.97 KB)
Industry related guidance publications
Australian Code for the Transport of Explosives by Road and Rail-Third Edition
Australian Code for the Transport of Dangerous Goods by Road & Rail Edition 7.9, 2024 Volume 1